Cutting edge technology,revolutionising productivity

World-first conveyor technology

The Smart-Idler® provides you with an accurate, real-time view of the state of your conveyor rollers right from the safety of your control room, and instantly alerts you to any problem areas. Using innovative state-of-the-art technology, Smart-Idler® directly monitors your roller bearings and is the first product worldwide to actively measure shell-wear in real-time to holistically predict roller failure well in advance.

The Smart-Idler® in an electronic device that is internally installed into the roller during the roller’s manufacturing. It is completely wireless, harvesting power directly from the rotation of your rollers and relaying data via radio network. There is no special wiring required for your conveyor. The Smart-Idler® is a roller sub-component and seamlessly integrates with the roller of your choice. Simply drop in a roller embedded with the Smart-Idler®, install a gateway module and you’re off and rolling! Real-time roller data and alerts will be sent straight to your control room via our user-friendly system.


  • Real-time, 24/7 monitoring

  • Holistic sensing

  • Accurate measurement

  • Remote monitoring

  • Low cost, easy installation

  • User friendly reporting system

  • Suits most roller brands and manufacturers

  • SCADA or cloud-based GUI


  • Vibration sensing

  • Acoustic sensing

  • Shell-wear detection

  • Temperature sensing

  • Wireless technology

  • RFID asset tagging for advance data collection

  • RPM sensing

  • No batteries required